Gabatarwa ga Tsarin Bita na Electroplating na CYMBER

— Layin Rufewa na Musamman Mai Ci gaba da Aiki don Manyan Motocin Bus na Tagulla

Bayanin Bita

Aikin bitar lantarki na CYMBER ya mamaye kusan murabba'in mita 1,000 kuma an sadaukar da shi ga ingantaccen maganin saman manyan sandunan jan ƙarfe da ake amfani da su a sabbin makamashi, rarraba wutar lantarki, jigilar jirgin ƙasa, da aikace-aikacen sandunan bas na masana'antu. Cibiyar tana aiki da tsarin plating mai ci gaba da kwance kai tsaye. Ba kamar kayan aikin plating na al'ada ba, layin samarwa an tsara shi a cikin tsari mai tsayi tare da tankunan aiwatarwa masu jere a ƙarƙashin sandunan bas masu motsi, wanda ke ba da damar yin babban aiki, mai daidaito a kan dogayen kayan aiki.

Babban Tsarin Layin Samarwa

Wurin bitar yana ɗauke da layukan rufi guda biyu masu zaman kansu. An tsara layi ɗaya na musamman don yin rufi na tin da ion (azurfa/nickel) na dogayen sandunan jan ƙarfe. Manyan sassan sun haɗa da:

● Sashe na Kafin A Yi Maganin (12-15 m) Rage Man Shafawa a Sinadarai → Kurkura → Kunnawa → Kurkurawa a matakai da yawa Yana cire man fetur, oxides, da ragowar injina don tabbatar da tsafta da kunnawar substrate.
● Babban Sashen Rufe Tin (~ 45 m) Yana amfani da tsarin tin mai haske wanda aka gina bisa methanesulfonate mai ƙarfi tare da yawan yanzu na 3-25 A/dm², wanda ke cimma daidaiton ma'aunin 3-30 μm. Rufin yana nuna kyakkyawan mannewa, tsarin hatsi mai kyau, da kuma ingantaccen siffa mai laushi daidai da IPC-4552A.

Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa01
Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa02

● Yankin Rufe Ion (Azurfa ko Nickel) An shirya shi don yin rufi na azurfa ba tare da cyanide ba da kuma rufi na nickel mai haske/mai haske. Kauri na azurfa na yau da kullun: 2-15 μm; nickel: 5-20 μm. Ana amfani da shi sosai a saman maɓallan maɓallan wutar lantarki masu ƙarfi da kuma wuraren haɗin bas ɗin da ke buƙatar ƙarancin juriyar hulɗa da kuma juriyar tsatsa.
● Sashe Bayan Jiyya: Kurkurewar ruwa mai matakai da yawa → Kurkurewar ruwa mai zafi → passivation/anti-darnish → busarwa mai zafi → sanyaya da fitar da ruwa.
● Tsarin Tallafawa Jimlar ƙarfin gyarawa ya wuce kW 1,200, allurar atomatik, tacewa akai-akai, hasumiyoyin goge sharar gida, da kuma wurin da za a yi amfani da shi kafin a yi amfani da ruwan shara wajen fitar da ruwa kusan babu ruwa.

Halaye da Fa'idodi na Tsarin

● Jigilar da aka yi a kwance ba tare da wata matsala ba ta kawar da buƙatar kayan haɗin da aka saka a cikin tari, rage alamun sarrafawa da kuma ba da damar sarrafa dogayen sanduna masu tsayi (har zuwa mita 6).
● Daidaiton kauri na rufi tsakanin ±10% tare da sandar iri ɗaya (idan aka kwatanta da ±25–35% na yadda aka saba amfani da shi a kan rack plating).
● Ƙarfin yawan wutar lantarki har zuwa 30 A/dm² yana tallafawa duka samar da sauri da kuma ajiyar mai kauri.

Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa03
Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa04

● Cikakken iko na PLC da HMI tare da sa ido na ainihin lokaci da kuma yin rajistar mahimman sigogi (na yanzu, saurin layi, sinadaran wanka, pH), yana ba da cikakken damar gano samarwa idan an buƙata.
● Canjin da ya dace tsakanin tin, azurfa, da nickel a kan layi ɗaya cikin awanni ≤4.

Tabbatar da Inganci

● Binciken wanka na yau da kullun da kuma sa ido kan sigogin tsari na awanni 24 a rana.
● Duba gani 100% + auna kauri na X-Ray + gwajin lanƙwasa mannewa/ƙarfin zafi.
● Rahoton gwaji na ɓangare na uku (feshin gishiri, juriya ga hulɗa, iya soldering, da sauransu) da ake samu bisa ga buƙatun zane na abokin ciniki.

Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa05
Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa06

Taron bitar lantarki na CYMBER yana samar da mafita masu dorewa, masu iya ganowa, kuma masu inganci don manyan aikace-aikacen busbar na jan ƙarfe, yana tallafawa aminci da buƙatun tsawon rai na tsarin haɗin wutar lantarki mai ƙarfi.

Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa07
Tsarin Aikin Bita na CYMBER Electroplating Gabatarwa08

Lokacin Saƙo: Disamba-10-2025