CYMBER, wacce take a lardin Zhejiang, tana gudanar da cibiyar sarrafa tagulla da adana kayan tarihi da ta wuce murabba'in mita 1000, tana ba da ayyukan yankewa, daidaita su, da kuma marufi ga manyan sassan masana'antu, gami da sabbin batirin makamashi, masu haɗa wutar lantarki, da kayan aikin sarrafa zafi.
Daga cikin manyan kayan aikinta, layin yanke jan ƙarfe mai daidaito da hannu yana aiki a matsayin ginshiƙin canza manyan na'urori masu faɗi zuwa ƙananan layuka tare da juriya mai kyau. Wannan labarin ya mayar da hankali kan tsarin fasaha, tsarin aiki, da kuma ayyukan kula da inganci na wannan injin mai mahimmanci.
Tsarin Kayan Aiki da Bayanan Fasaha
Layin yankewa daidai da hannu ya ƙunshi manyan sassan masu zuwa:
● Na'urar sarrafa na'ura mai aiki da karfin tan 10, mandrel mai faɗaɗawa tare da birki mai amfani da iska da tsarin EPC (mai kula da matsayi na gefen).
● Kan Yanka: Tsarin shaft mai nauyi mai shaft guda ɗaya wanda ya dace da har zuwa nau'i-nau'i 25 na ruwan wukake masu yanke ƙarfe da aka shigo da su (taurin HRC62-64, juriyar kauri ±0.001 mm). Ana daidaita share ruwan wukake da haɗuwa da hannu ta hanyar daidaiton shims zuwa daidaiton 0.002 mm.
● Kula da Tashin Hankali: Tsarin birki mai haɗakar foda mai maganadisu da tsarin naɗa matsi na iska wanda ke tabbatar da kwanciyar hankali a bayansa a faɗin faɗin tsiri daban-daban.
● Mai sake juyawa: Mandrel na faɗaɗawa na ruwa mai sarrafa matsin lamba mai zaman kansa, wanda ke iya sake juyewa a lokaci guda fiye da kunkuntar layuka 20 a saurin layi har zuwa 150 m/min.
● Na'urorin Taimako: Na'urorin gyaran gefuna ta atomatik, na'urorin yankewa na hydraulic, da kuma na'urar ɗaukar na'urori masu ɗaukar coil.
Cikakken Tsarin Ragewa
3.1 Ana loda na'urorin babban na'urorin ɗaukar na'urori (faɗin yau da kullun shine 400–1300 mm, kauri 0.08–3.0 mm) ta hanyar crane na sama. Daidaiton laser yana tabbatar da cewa karkacewar gefen ta kasance cikin ±0.5 mm.
3.2 Daidaita Kayan Aiki da Daidaita Daidaita Kayan Aiki Dangane da faɗin tsiri da abokin ciniki ya ƙayyade, masu fasaha suna saita ruwan wukake masu zagaye da masu sarari. Ma'auni masu mahimmanci sun haɗa da:
● Rage ruwan wukake a gefe: 8%–12% na kauri na kayan
● Shigar ruwa (rufewa): 0.03–0.10 mm Ana tabbatar da duk share-shafen sau da yawa ta amfani da ma'aunin ji da kuma alamun kira.
3.3 Duba Kashi Na Farko Bayan juyin farko na 3-5, ana dakatar da layin don cikakken dubawa ta amfani da ma'aunin tsayin burr, micrometers, da na'urorin hangen nesa. Sai bayan an tabbatar da juriyar faɗi (±0.01 mm), tsayin burr (≤0.01 mm), da camber (≤0.5 mm/m) ne cikakken samarwa zai fara.
3.4 Ci gaba da Yankewa da Gudanar da Tashin Hankali Na'urar tana gudana cikin sauri mai ɗorewa ta cikin saitin ruwan wukake mai juyawa yayin da aka rarrabu gefuna daban-daban. Ana ci gaba da daidaita tazara don hana gefuna ko damuwa ta ciki ko da a kan tsiri mai kunkuntar kamar 4 mm.
3.5 Maimaita da Saukewa Bayan isa ga nauyin da aka nufa ko tsawonsa, ana cire fanke da aka gama ta amfani da motar sauke kaya ta hydraulic sannan a mayar da su wurin da za a saka kayan.
Cikakken Tsarin Ragewa
Ga abokan ciniki na Tier-1, juriyar faɗin tsiri, tsayin burr, da camber kai tsaye suna shafar yawan tambarin sauri, walda, da kuma yawan shafa mai. A cikin aikace-aikacen tattara wutar lantarki na batirin lithium-ion, karkacewar da ta wuce 0.02 mm a faɗi ko burrs sama da 0.015 mm na iya haifar da kuskuren daidaitawar tab ko shigar diaphragm - duka waɗannan haɗarin aminci ne masu mahimmanci. CYMBER koyaushe yana cimma ƙayyadaddun ƙayyadaddun masana'antu, yana samun cancantar dogon lokaci daga manyan masana'antun batirin.
5. Ƙarfin Sarrafawa na Kullum (sashi)
| Alloy | Nisa Mai Kauri | Faɗin Shigarwa | Faɗin Tsire Mai Ƙaranci | Juriyar Faɗi | Tsawon Burr |
| C1020/C1100 | 0.08–3.0 mm | 400–1300 mm | 4 mm | ±0.01 mm | ≤0.01 mm |
| Tagulla T2 | 0.15–2.0 mm | 400–1250 mm | 6 mm | ±0.008 mm | ≤0.008 mm |
| Tagulla H65/H70 | 0.2–2.5 mm | 400–1000 mm | 8 mm | ±0.015 mm | ≤0.012 mm |
Kammalawa
Duk da cewa layukan da ke aiki da sauri ta atomatik suna mamaye samar da girma, aikin yanke daidai da hannu ya kasance ba makawa idan ana buƙatar daidaito da sassauci mai yawa. Ta hanyar shekaru da yawa na ƙwarewar kayan aiki, ƙwarewar sarrafa tashin hankali, da kuma tsauraran ka'idoji na farko, CYMBER yana samar da sandunan tagulla waɗanda suka dace da ƙayyadaddun buƙatun masana'antu.
Idan ƙungiyar ku tana buƙatar faɗin jan ƙarfe da aka sarrafa zuwa jurewa na ±0.01 mm faɗi da ≤0.01 mm burr, muna maraba da zane-zane ko samfurin kayan aiki don cikakken nazarin yuwuwar da rahoton yankewa na gwaji.
Lokacin Saƙo: Disamba-10-2025