Wurin ajiyar kayayyaki na CYMBER Aluminum Professional Warehouse, wanda ke tsakiyar hanyar masana'antu ta Zhejiang, an gina shi ne don sarrafawa, sarrafawa, da rarraba na'urorin aluminum masu inganci da zanen gado ga manyan masu amfani da masana'antu. Wurin yana kewaye da wani babban layin daidaita na'urar aluminum mai aiki da kuma yankewa wanda zai iya sarrafa na'urorin har zuwa tan 10. Wannan kayan aiki guda ɗaya shine ginshiƙin samar da zanen mu mai faɗi, wanda ke ba mu damar isar da faranti na aluminum masu inganci, waɗanda suka rage damuwa kai tsaye daga kayan coil bisa ga takamaiman ƙayyadaddun abokan ciniki.
Rumbun ajiyar yana aiki ne a ƙarƙashin tsauraran ka'idojin bin diddigin kayayyaki da kuma kula da tsari, yana tabbatar da cewa kowace takarda da ta bar layin ta cika buƙatun injina da saman da ake buƙata a fannin amfani da su a fannin ruwa, sufuri, makamashi, da kuma tsarin gini.
Kayan Aiki na Musamman: Layin Daidaita Na'urar Aluminum Mai Tan 10 da Ragewa
Babban sashin ajiyar kayan yana da layin daidaitawa da yankewa mai sarrafa kansa wanda aka tsara musamman don ƙarfen aluminum a cikin jerin 1xxx, 3xxx, 5xxx, da 6xxx, tare da kauri daga 0.3 mm zuwa 12 mm da faɗin har zuwa 2650 mm.
Manyan kayan fasaha na layin sun haɗa da:
● Motar ɗaukar na'urar hydraulic coil (tana iya ɗaukar tan 10)
● Mai haɗa mandrel guda ɗaya tare da faɗaɗa hydraulic
● Na'urar auna ma'aunin ...
● Na'urar yanke gefuna da kuma na'urar lanƙwasa tarkace
● Tsarin sarrafa madauki mai inganci
● Rage ko yanke servo mai tsayin daka
● Na'urar daidaita matakin sifili mai tsayi shida (matakin sifili na biyu)
● Mai rabawa ta atomatik da tashar tashin hankali
● Mai sake yin amfani da na'urar sake yin amfani da na'urori masu ratsa jiki (zaɓi ne) da kuma na'urar tara takardu tare da teburin shawagi na iska
Tsarin Coil-to-Sheet Mataki-mataki
3.1 Karɓa da Lodawa na Na'urar
Ana iya isa wurin ajiyar kaya ta hanyar jigilar kaya ta musamman, kuma nan take za a duba su don tabbatar da ingancin injin, yanayin saman, da kuma ingancin injin. Kowace na'urar tan 10 tana da lambar zafi ta musamman wacce ake bin diddiginta a duk lokacin da ake sarrafa ta.
Motar ɗaukar kaya ta hydraulic tana tura na'urar zuwa na'urar cirewa. Mandrel ɗin cirewa yana faɗaɗa ta hanyar hydraulic don riƙe na'urar cirewa (yawanci 508 mm ko 610 mm), kuma ruwan wukake mai fesawa yana karya murfin waje a hankali. Naɗe-naɗen riƙewa suna hana fitowar agogo yayin hutun farko.
3.2 Daidaitawar Farko da Gyaran Gefen
Da zarar kan tsiri ya shiga layin, zai ratsa ta hanyar na'urar miƙewa mai birgima 5 wadda ke cire saitin na'urar. A lokaci guda, na'urorin yanke gefen diski suna cire 10-30 mm daga kowane gefe, suna kawar da gefuna da suka fashe kuma suna tabbatar da cewa bangon gefe yana layi ɗaya. Ana ci gaba da haɗa tarkacen da aka yanke a cikin ƙananan sanduna don sake amfani da su.
3.4 Matakin Farko - Matakin ...
Zuciyar layin ita ce na'urar daidaita daidaito mai girman 19-roller (high-6). Na'urorin aiki suna da diamita na mm 80 tare da babban saman chrome da tallafin na'urar madadin. Ana daidaita zurfin shiga da lanƙwasa na birgima ta atomatik bisa ga ƙarfe, kauri, da ƙarfin samarwa don kawar da damuwa na ciki da kuma cimma daidaito mafi kyau fiye da ƙa'idodin I-Unit.
Ga ƙarfe mai nauyin 5xxx na ruwa, ana amfani da zurfin shiga don magance ƙarfin yawan amfanin ƙasa; ga jerin laushi na 1xxx, saituna masu sauƙi suna kiyaye ingancin saman.
3.5 Ramin Madaukai da Daidaita Sauri
Ramin madauri mai zurfin mita 6 yana ɗaukar bambance-bambancen gudu tsakanin mai daidaita da kuma yanke, wanda ke ba da damar ci gaba da aiki a saurin layi har zuwa 80 m/min. Na'urorin auna madauri na gani suna kiyaye daidaiton yanayin catenary, suna hana alamar saman.
3.6 Yanke Tsawon Da Aka Dakatar da Shimfidawa
Ana yanke zanen gado zuwa tsawon da abokin ciniki ya ƙayyade ta amfani da yanke jirgin sama mai sauri mai aiki da servo ko yankewa mai tsayawa na farko, ya danganta da kauri da buƙatun haƙuri.
● Juriyar tsayi: ±0.5 mm har zuwa 6000 mm, ±1.0 mm fiye da 6000 mm
● Juriyar diagonal: ≤0.5 mm/m
● Tsawon bututun da aka yanke: <0.05 mm
3.7 Matakan Sakandare Mai Kyau
Bayan yankewa na farko, zanen gado suna wucewa ta wani na'ura mai tsayi 6 mai ƙananan diamita (50 mm). Wannan na'urar tana cire duk wani ƙaramin igiyar gefen ko maƙulli na tsakiya da aka shigar yayin yankewa mai sauri, wanda ke samar da madaidaicin ƙarshe yawanci tsakanin 1-2 mm a kowace mita a fadin dukkan zanen.
3.8 Kariyar Fuskar da Tarawa
Nan da nan bayan an gama daidaita matakin ƙarshe, mai shafa fim ɗin PVC ko PE zai iya shafa fim ɗin kariya a gefe ɗaya ko duka biyun a saurin layi. Sannan a kai takardu a kan teburin tattara iska wanda ke kawar da gogewar saman. Ana sanya fale-falen katako ko sandunan ƙarfe a ƙarƙashin tarin, kuma ana yin gwajin nauyi da ƙidayar guntu ta atomatik kafin a ɗaure.
4. Sauƙin Girma ga Manyan Ayyuka
Layin yana karɓar faɗin na'urar daga 800 mm zuwa 2650 mm kuma yana iya samar da zanen gado mai tsayi daga 500 mm zuwa 16,000 mm a cikin hanya ɗaya. Haka kuma ana samun yanke faɗin, wanda ke ba da damar sarrafa na'urori masu kunkuntar da yawa a lokaci guda lokacin da ayyukan ke buƙatar faɗin da ba na yau da kullun ba. Wannan ikon yana da matuƙar muhimmanci musamman ga samar da panel na jiragen ruwa, sassan harsashin hasumiyar iska, da bangon gefen motar jirgin ƙasa inda ainihin girman ke rage sharar masana'anta da ke ƙasa.
5. Ana Sarrafa Maki na Kayan Aiki akai-akai
● 1050, 1060, 1100 (tsaftataccen kasuwanci)
● 3003, 3105 (An haɗa Mn da Mg don inganta ƙarfi)
● 5052, 5083, 5086, 5383, 5454 (aikace-aikacen ruwa da na cryogenic)
● 6061, 6082 (matsayin gini da injina)
● 7020, 7075 (jerin jiragen sama masu ƙarfi idan an buƙata)
6. Kula da Inganci a Duk Fadin Layin
An haɗa wuraren dubawa da yawa:
● Gano fashewar gefen ultrasonic kafin a gyara
● Gwajin lanƙwasa na Laser bayan matakin farko da na sakandare
● Tsarin kyamarar da ke da lahani a saman (yana gano ramuka, ƙashi, da kuma tarkace sama da 0.1 mm)
● Alamar atomatik ta duk wani lahani da aka gano don rabuwar ƙasa
7. Marufi da Kaya don Manyan Kwangiloli
Ana cika zanen gado bisa ga ƙa'idodin ɗaukar kaya na duniya:
● Kariyar gefen ƙarfe a duk kusurwoyi huɗu
● Fakitin shara mai shanye danshi a cikin naɗewa mai hana ruwa shiga
● An ƙididdige ɗaukar nauyi ta amfani da polyester ko madaurin ƙarfe don hanzarta 10G
● Kurkukun ƙarfe na musamman ko sirdi na katako waɗanda aka ƙera don kwantena masu tsawon ƙafa 20/ ƙafa 40 a buɗe ko tasoshin da ke da manyan kaya
Kammalawa
Layin daidaita na'urar da yankewa ta atomatik mai nauyin tan 10 a CYMBER Aluminum Professional Warehouse da ke Zhejiang yana wakiltar wani dandamali mai ƙarfi da aka mayar da hankali kan shi, wanda aka gina shi musamman don buƙatun manyan masu amfani da masana'antu. Ta hanyar canza na'urori masu nauyi kai tsaye zuwa zanen gado masu faɗi daidai gwargwado, waɗanda aka rage damuwa a cikin aiki guda ɗaya, wurin yana kawar da matakai da yawa na sarrafawa waɗanda aka saba amfani da su a cikin sarƙoƙin samar da faranti na gargajiya, yana ba da ci gaba mai ma'ana a cikin amfani da kayan aiki, lokacin jagora, da daidaiton ɓangaren ƙarshe.
Ga ƙungiyoyin injiniya da sassan sayayya waɗanda ke kula da buƙatun aluminum mai tan da yawa, wannan ikon yana fassara zuwa rage farashin ƙera, ƙarancin ƙimar shara, da kuma kwarin gwiwa cewa kowace takardar da aka kawo za ta cika ƙa'idodin lissafi da na inji da tsarin zamani mai ƙarfi ke buƙata.
Lokacin Saƙo: Disamba-10-2025