Gilashin Tagulla don Injin CNC a 2026: Maki, Sauri, Kayan Aiki & Sigogi na Shago na Gaske

An Buga: 7 ga Mayu, 2026

Daga: Yanwei Hu, Ƙwararren Fasaha na Alloys a Cymber Metal

Barka da safiya kowa da kowa,

Yanwei Hu daga Cymber Metal.

Gilashin tagulla suna ɗaya daga cikin rukunin kayan da ba a fahimta sosai ba a cikin shagon injinan daidaito. Injiniyoyi galibi suna zaɓar su don amfani da wutar lantarki, juriya ga tsatsa, ko aikin lalacewa, sai kawai su kalli injin niƙa mai tsabta ko kuma su ci gaba da amfani da shi cikin ƙasa da awa ɗaya. Wannan ba kasafai ake samun matsala ta siga ba. Kusan koyaushe matsalar zaɓi ce ta daraja - kuma tana faruwa kafin ma sandar ta fara juyawa.

A Cymber Metal, muna amfani da ƙarfen jan ƙarfe don jure wa matsi a matsayin sabis na yau da kullun. Tambayar da muke ji daga injiniyoyi abu ne mai sauƙi: "Wane mataki ya kamata in yi amfani da shi?" Wannan jagorar tana ba ku amsar kai tsaye, mai amfani bisa ga abin da muke gani a kowane mako a kan bene. Yana rufe ƙimar injin ta hanyar dangin ƙarfe, yadda abun da ke ciki ke shafar juriyar da za ku iya riƙewa a zahiri, shawarwarin sigogin CNC don kayan aikin carbide da HSS, yanayin kayan aiki da rufin da ke hana tarin gefen, da kuma yanke dabarun ruwa waɗanda ke kiyaye saman tsabta.

Ƙimar Injin Aiki A Manyan Iyalan Gilashin Tagulla

Ma'aunin injin yana gudana daga 0 zuwa 100, wanda aka yi masa kimantawa akan tagulla mai yankewa kyauta (CW614N / C36000 = 100). Ƙaramin adadi yana nufin guntun gummy, raunin guntu mara kyau, tarin zafi, da manne kayan aiki. Hakanan yana nufin tsawon lokacin zagaye da ƙarin farashin kayan aiki.

• Tsarkakken jan ƙarfe (C10100 / C11000): Kimanin 20 a cikin ma'aunin. Wannan shine mafi ƙarancin duk wani ƙarfe na jan ƙarfe da aka saba amfani da shi. Kayan yana da ƙarfi sosai har yana samar da ci gaba da ƙuraje masu kauri waɗanda ke shafawa a fuskar kayan aiki. Ana zaɓar waɗannan ma'auni lokacin da matsakaicin ƙarfin lantarki (100–101% IACS) ba za a iya yin sulhu ba - sandunan bus, jagororin raƙuman ruwa, da wurin nutsewa na zafi. Lokutan zagayawa akan jan ƙarfe mai tsabta na iya aiki cikin sauƙi sau da yawa fiye da akan jan ƙarfe don yanayin iri ɗaya.
• Tagulla mai suna Tellurium (C14500): 80–90. Tellurium yana ƙirƙirar ƙwayoyin telluride na jan ƙarfe waɗanda suka watse waɗanda ke aiki a matsayin wuraren karya guntu, suna juya guntun gummy na jan ƙarfe mai tsarki zuwa gajarta, sassa masu sauƙin sarrafawa. Ikon watsawa ya kasance mai girma (kusan kashi 90–96% na IACS). Ga masu haɗawa, hulɗar da aka yi da injin sukurori, da kayan haɗin daidai waɗanda ke buƙatar duka ƙarfin watsawa da ƙarfin injin, C14500 yawanci shine mafi kyawun nasara.
• Tagulla mai gubar (CW614N / C36000): 100. Har yanzu dai ma'aunin tunani don ƙirƙirar guntu da ingancin saman.
• Tagulla na Phosphor: Kimanin 30. Ya fi jan ƙarfe tsantsa mai ɗanɗano mai sauƙi, amma har yanzu ya fi ƙarfin ƙarfe mai ƙarfi.
• Tagulla na aluminum (C95500): 10-60 ya danganta da ainihin abun da ke ciki. Yana yin zafi kuma yana da ƙarfi idan aka yi amfani da kayan aiki.
• Cupronickel (C70600): Matsakaicin iya aiki na injin, amma yana taurarewa yayin da yake rage ƙarfin aiki, wanda ke haifar da lalacewa ta kayan aiki fiye da yadda lambar fihirisa ta nuna.
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• Yadda Haɗin Alloy Ke Shafar Juriya da Kammalawar Fuskar

  Guda biyu masu ɗaurewa kamar C10100 da C11000 suna karkacewa daga ƙarfi suna juyawa ba tare da an yi hasashen su ba. Riƙe juriya mai ƙarfi akan jan ƙarfe mai tsarki yana buƙatar tsayayyen tsari, sigogi masu tsauri, da kuma ƙwarewar sarrafa tsari.

  C14500 da tagulla mai jagoranci suna da daidaito a cikin yanayin CNC na yau da kullun. Ana iya cimma juriya ta kusa ta amfani da kayan aikin carbide na yau da kullun da kuma saurin da ya dace.

  Tagulla masu ƙarfi kamar C95500 suna da ƙarfi sosai amma suna samar da zafi mai yawa. Faɗaɗa zafi sama da 100°C akan kayan aikin na iya jure wa jurewar ruwa. Tsarin sanyaya ambaliya mai sarrafawa ba zaɓi bane akan aikin daidaiton tagulla na aluminum - shine tsarin da ke kiyaye ɓangaren a cikin takamaiman tsari.

  Kammalawar saman yana bin tsari iri ɗaya: jan ƙarfe mai tsarki yana samar da ƙimar Ra mafi girma ba tare da kayan aiki na musamman ba saboda mannewa yana shafa saman. Kammalawar madubi akan C10100 yawanci yana buƙatar kayan aikin lu'u-lu'u ko lapping bayan aiwatarwa. C14500 da tagulla suna samar da ƙimar Ra mai tsabta ƙasa da 1.6 μm a sigogi na yau da kullun.

• Shawarar CNC Sigogi don Alloys na Tagulla

  Yi amfani da waɗannan a matsayin wuraren farawa masu ra'ayin mazan jiya kuma daidaita bisa ga ainihin ƙirƙirar guntu.

  Sigogin Kayan Aikin Carbide (mafita)

  • Tsarkakken jan ƙarfe (C10100/C11000): 200–500 SFM, 0.004–0.008″ a kowace haƙori, zurfin yankewa na axial bai wuce 1.5×D ba. Rage zurfin sosai idan yanayin gummy chip ya bayyana.
  • Tellurium jan ƙarfe C14500 da tagulla mai jagoranci CW614N: 500–600 SFM, 0.003–0.006″ a kowace haƙori, zurfin yankewa bai wuce 0.5×D ba don niƙa.
  • Tagulla na Phosphor: SFM 300–500, 0.003–0.006″ a kowace haƙori.
  • Tagulla na aluminum C95500: 200–400 SFM tare da carbide kawai (HSS ba ta da amfani ga samarwa).
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  • Lissafin RPM: RPM = (SFM × 3.82) / diamita na kayan aiki. Rage SFM da kashi 20% don ayyukan rami.

    Don kayan aikin HSS, iyakar aiki mafi girma shine 60–100 SFM don tagulla da 80–100 SFM don tagulla tsantsa. Kada a yi amfani da HSS akan tagullar aluminum yayin samarwa.

  • Kayan Aiki da Rufin Kayan Aiki waɗanda ke Hana Gina Gefen Ginawa

    Gefen da aka gina shi ne babban yanayin gazawa yayin ƙera ƙarfen tagulla. Tsarin kayan aiki wanda ke hana shi farawa da kusurwoyin rake masu kyau na 10-20°. Kusurwar gefen da ke yankewa 90° (κr = 90°) tana taimakawa hana shafawa a kan kayan da ke iya mannewa.

    A ajiye radius na hanci ƙasa da 1.5× yawan ciyarwa. Girman radius na hanci yana haifar da gogewa maimakon yankewa da hanzarta haɗin gefen hanci.

    A kan shafa: Lu'u-lu'u masu launin Amorphous (PVD) da ZrN suna da ƙarfi sosai ga jan ƙarfe. Suna da ƙarancin alaƙar sinadarai ga jan ƙarfe kuma suna taimakawa wajen kiyaye kaifin baki. Ba a ba da shawarar AlTiN ga ƙarfen jan ƙarfe ba.

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  • Yanke Ruwa da Gudanar da Chip

    Sanyaya ruwa a cikin ruwa mai narkewa kashi 10-20% ko kuma mai mai narkewa mai narkewa yana aiki mafi kyau. A kai ruwan zuwa ga kayan aiki. A guji yanke ruwa da ƙarin sinadarin sulfur ko chlorine masu aiki - suna canza launin jan ƙarfe kuma suna barin tabo mai wahalar cirewa.

    Don yin aiki mai inganci, ruwa mai cikakken roba ko kuma isopropyl alcohol hazo da aka haɗa da iska mai matsewa galibi suna ba da sakamako mafi tsafta.

    Zaɓar Alloy Mai Dacewa Don Aikace-aikacenku

    Fara da buƙatar aikace-aikacen, sannan ka koma baya zuwa matakin:

    • Matsakaicin ƙarfin lantarki ba za a iya yin sulhu ba → C10100 ko C11000 (karɓi ƙarancin injin).
    • Tsarin sarrafawa + ingantaccen injina → C14500 tellurium jan ƙarfe.
    • Matsakaicin ƙarfin injina akan aiki gabaɗaya → Tagulla mai jagoranci CW614N.
    • Juriyar tsatsa + aikin lalacewa → Tagulla na Phosphor ko tagulla na aluminum na C95500.
    • Ƙarfin gajiya don daidaiton hulɗa da maɓuɓɓugan ruwa → C17200 beryllium jan ƙarfe.

    Ko kana buƙatarTagulla Zirconium Chromiumor Haɗaɗɗun Aluminum-Tagulla, cikakken kundin mu yana samuwa ahttps://www.cymbermetal.com/don dacewa da takamaiman buƙatunku.

    A Cymber Metal muna da dukkan manyan matakan ƙarfe na tagulla a cikin babban kaya -tsantsar C10100/C11000, tellurium jan ƙarfe C14500,tagulla tagulla ta phosphorus, tagulla na aluminum, jan ƙarfe na beryllium, cupronickel, kumacikakken kewayon tagulla- duk an bayar da su tare da takaddun shaida na ASTM/AMS da gwajin rukuni na ɓangare na uku. Ana samun injinan CNC daidai gwargwado kai tsaye daga wannan wurin.

    Za ka iya bincika cikakken jerin a kan shafin yanar gizonShafin Samfurin CYMBER METALko kuma ku ziyarci shafinmuMa'ajiyar Kayan Ajiya Mai Shirye don ganin matakan kaya na yanzu a ainihin lokaci.

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  • Tunani na Ƙarshe

    Zaɓar madaidaicin ƙarfe na jan ƙarfe don injin CNC yana ƙayyade lokacin zagayowar, tsawon lokacin kayan aiki, da haƙuri na ƙarshe - kuma wannan shawarar tana faruwa kafin a saita siga ɗaya. Fara samun siga daidai. Sannan danna sigogi. Kayan zai yi sauran.

    Idan kuna aiki ta hanyar daidaitaccen ɓangaren jan ƙarfe tare da juriya mai ƙarfi kuma kuna buƙatar taimako don tabbatar da daidaiton ma'auni, ƙungiyar fasaha ta Cymber Metal za ta iya sake duba zanen ku kuma ta ba da shawarar mafi kyawun ƙarfe don aikace-aikacen ku.

    Shin kun shirya don fara aiki? Aiko mana da zane — za mu ba ku shawara madaidaiciya, mai amfani da kuma jadawalin lokaci mai ma'ana cikin awanni.

    Sauke Jagorar Injin CNC na Tagulla na 2026 (PDF)

  • Tuntube Mu don Tallafin Aikin CNC na Tagulla